Your Results
EstimateDowntime Cost per Hour
Engineers Cost (2 × £18/hr):£36
Idle Operators Cost (8 × £15/hr):£120
Lost Machine Profit (per machine / hour):£3,000
Total Hourly Operating Loss:£3,156
Cost Breakdown per Incident
One incident lasts 10 min (0.17 hr), so each hourly figure below is charged for 0.17 of an hour.
Engineers Labour (10 min):£6
Idle Operators (10 min):£20
Lost Production Profit (10 min):£500
Operating Loss during Incident:£526
Penalty Cost (per incident):£0
Total Loss per Incident:£526
Labour, idle operators and lost production for one machine, plus penalties. Monthly impact then multiplies this by 1 incident × 2 machines.
Total Downtime Impact
Total Monthly Loss:£1,052
Total Annual Loss:£12,624
Total Monthly Loss£1,052
Total Annual Loss£12,624
Next Steps
Your downtime is costly. Take action to mitigate these losses and protect your throughput.
Indicative model. Outputs depend on inputs and exclude secondary impacts such as scrap, OEE drift, and warranty exposure.